All Power Modules have the following connections and interfaces:
PM?IF interface to connect the Power Module to the Control Unit. The Power Module also supplies power to the Control Unit using an integrated power supply
Motor connection using screw terminals or screw studs
2 PE/protective conductor connections
Shield connection plate
Connection diagram for PM230 Power Module with or without integrated line filter
Connection diagram for PM240?2 Power Modules, frame sizes FSA to FSC, with or without integrated line filter
Connection diagram for PM240?2 Power Modules, frame sizes FSD to FSF, with or without integrated line filter
Connection diagram for PM240 Power Modules, frame size FSGX
Connection diagram for PM250 Power Module with or without integrated line filter
Power and DC link components that are optionally available depending on the Power Module used
The following line-side power components, DC link components and load-side power components are optionally available in the appropriate frames sizes for the Power Modules:
Frame size
FSA
FSB
FSC
FSD
FSE
FSF
FSGX
PM230 Power Module degree of protection IP20
Available frame sizes
?
?
?
?
?
?
–
Line-side power components
Line filter class A
F
F
F
F
F
F
–
Line filter class B
U 1)
U 1)
U 1)
S
S
S
–
Line reactor 2)
– 2)
– 2)
– 2)
– 2)
– 2)
– 2)
–
Load-side power components
Output reactor
S
S
S
S
S
S
–
Sine-wave filter
–
–
–
S
S
S
–
PM240-2 Power Module with integrated braking chopper
Available frame sizes
200 V versions
?
?
?
? 3)
? 3)
? 3)
–
400 V versions
?
?
?
?
?
?
–
690 V versions
–
–
–
?
?
?
–
Line-side power components
Line filter class A
I
I
I
I 3)
I 3)
I 3)
–
Line filter class B (only for 400 V versions)
U 1)
U 1)
U 1)
–
–
–
–
Line reactors (only for 3 AC versions)
S
S
S
I
I
I
–
DC link components
Braking resistor
S
S
S
S
S
S
–
Braking Module
–
–
–
–
–
–
–
Load-side power components
Output reactor
S
S
S
–
–
–
–
Sine-wave filter
–
–
–
–
–
–
–
PM240 Power Module without integrated braking chopper
Available frame sizes
–
–
–
–
–
–
?
Line-side power components
Line filter class A
–
–
–
–
–
–
S 4)
Line filter class B
–
–
–
–
–
–
–
Line reactor
–
–
–
–
–
–
S
DC link components
Braking resistor
–
–
–
–
–
–
S
Braking Module
–
–
–
–
–
–
I (option)
Load-side power components
Output reactor
–
–
–
–
–
–
S
Sine-wave filter
–
–
–
–
–
–
S
PM250 Power Module with line-commutated energy recovery
Available frame sizes
–
–
?
?
?
?
–
Line-side power components
Line filter class A
–
–
I
F
F
F
–
Line filter class B
–
–
U
–
–
–
–
Line reactor 2)
–
–
– 2)
– 2)
– 2)
– 2)
–
DC link components
Braking resistor 5)
–
–
– 5)
– 5)
– 5)
– 5)
–
Load-side power components
Output reactor
–
–
U
S
S
S
–
Sine-wave filter
–
–
U
S
S
S
–
U = Base component
S = Lateral mounting
I = Integrated
F = Power Modules available with and without integrated class A filter
– = Not possible
1) Lateral mounting is the only possible option for push-through variants.
2) A line reactor is not required and must not be used in conjunction with a PM230 or PM250 Power Module.
3) PM240?2 200 V versions, frame sizes FSD to FSF are only available without integrated line filter.
4) PM240 Power Modules, frame size FSGX, are available only without an integrated filter class A. An optional line filter class A for lateral mounting is available instead.
5) A PM250 Power Module is capable of line-commutated energy feedback. A braking resistor cannot be connected and is not necessary.
General design information
Inverter comprising a Power Module (PM), a Control Unit (CU), and base components (side view)
If at all possible, the line filter should be mounted directly below the inverter 1).
With lateral mounting, the line-side components have to be mounted on the left side of the inverter, and the load-side components on the right side.
Braking resistors have to be mounted directly on the control cabinet wall due to heating issues.
Recommended installation combinations of the inverter and optional power and DC link components
Power Module
Base
Lateral mounting
Frame size
To the left of the inverter (for line-side power components)
To the right of the inverter (for load-side power components and DC link components)
FSA and FSB
Line filter
Line reactor
Output reactor and/or braking resistor
FSC
Line filter 1)
Line reactor
Output reactor and/or braking resistor
FSD and FSE
–
Line filter
Output reactor or sine-wave filter and/or braking resistor
FSF
–
Line filter
Output reactor or sine-wave filter and/or braking resistor
FSGX
–
Line filter and/or line reactor
Output reactor or sine-wave filter and/or braking resistor
1) With the PM250 Power Module, frame size FSC, the output reactor and sine-wave filter cannot be installed as base components. The output reactor or sine-wave filter should be mounted under the line filter.
Maximum permissible cable lengths from the motor to the inverter when using output reactors or filters depending on the voltage range and the Power Module being used
The following load-side power components in the appropriate frame sizes are optionally available for the Power Modules and result in the following maximum cable lengths:
Maximum permissible motor cable lengths (shielded/unshielded) in m (ft)
Frame size
FSA
FSB
FSC
FSD
FSE
FSF
FSGX
PM230 Power Module degree of protection IP20
Available frame sizes
?
?
?
?
?
?
–
With optional output reactor
At 380 ... 415 V 3 AC
150/225 (492/738)
150/225 (492/738)
150/225 (492/738)
–
–
–
–
At 440 ... 480 V 3 AC
100/150 (328/492)
100/150 (328/492)
100/150 (328/492)
–
–
–
–
At 380 ... 480 V 3 AC
–
–
–
200/300 (656/984)
200/300 (656/984)
200/300 (656/984)
–
With optional sine-wave filter
At 380 ... 480 V 3 AC
–
–
–
200/300 (656/984)
200/300 (656/984)
200/300 (656/984)
–
With integrated line filter class A (for compliance with EMC category C3)
At 380 ... 480 V 3 AC
50/- (164/-)
50/- (164/-)
50/- (164/-)
50/- (164/-)
50/- (164/-)
50/- (164/-)
–
With optional external line filter class B (for compliance with EMC category C1 1), with unfiltered Power Module, maintains the limit values acc. to EN 61800?3)
At 380 ... 480 V 3 AC
50/- (164/-)
50/- (164/-)
50/- (164/-)
50/- (164/-)
50/- (164/-)
50/- (164/-)
–
With optional external line filter class B and output reactor (for compliance with EMC category C2 1), with unfiltered Power Module, maintains the limit values acc. to EN 61800?3)
At 380 ... 415 V 3 AC
150/- (492/-)
150/- (492/-)
150/- (492/-)
–
–
–
–
At 440 ... 480 V 3 AC
100/- (328/-)
100/- (328/-)
100/- (328/-)
–
–
–
–
PM240-2 Power Module with integrated braking chopper
Available frame sizes
200 V versions
?
?
?
?
?
?
–
400 V versions
?
?
?
?
?
?
–
690 V versions
–
–
–
?
?
?
–
With optional output reactor
At 200 ... 240 V 1 AC/3 AC
150/225 (492/738)
150/225 (492/738)
150/225 (492/738)
–
–
–
–
At 380 ... 415 V 3 AC
150/225 (492/738)
150/225 (492/738)
150/225 (492/738)
–
–
–
–
At 440 ... 480 V 3 AC
100/150 (328/492)
100/150 (328/492)
100/150 (328/492)
–
–
–
–
With integrated line filter class A (EMC category C2)
At 200 ... 240 V 1 AC/3 AC
50/- (164/–)
50/- (164/-)
50/- (164/-)
–
–
–
–
At 380 ... 480 V 3 AC
50/- (164/-)
100/– (328/-)2)
150/– (492/-) 2)
150/- (492/-)
150/- (492/-)
150/- (492/-)
–
At 500 ... 690 V 3 AC
–
–
–
100/- (328/-)
100/- (328/-)
150/- (492/-) (category C3)
–
With optional external line filter class B (for compliance with EMC category C1 1), with unfiltered Power Module, maintains the limit values acc. to EN 61800?3)
At 380 ... 480 V 3 AC
50/- (164/-)
50/- (164/-)
50/- (164/-)
–
–
–
–
With optional external line filter class B and output reactor (for compliance with EMC category C2 1), with unfiltered Power Module, maintains the limit values acc. to EN 61800?3)
At 380 ... 415 V 3 AC
150/- (492/-)
150/- (492/-)
150/- (492/-)
–
–
–
–
At 440 ... 480 V 3 AC
100/- (328/-)
100/- (328/-)
100/- (328/-)
–
–
–
–
PM240 Power Module without integrated braking chopper
Available frame sizes
–
–
–
–
–
–
?
With optional output reactor
At 380 ... 480 V 3 AC
–
–
–
–
–
–
300/450 (984/1476)
With optional sine-wave filter
At 380 ... 480 V 3 AC
–
–
–
–
–
–
300/450 (984/1476)
PM250 Power Module with line-commutated energy recovery