Drive faceplate with analog-value display, analog-value selection dialog, and curve display (from right to left)

The functionality for the cement industry supplied by CEMAT is integrated into the system structure of SIMATIC PCS 7 during installation, and can be classified as follows:

• Engineering components with function block libraries specially tailored to the cement industry
• Automation components for open-loop/closed-loop control with communications components for the controller connection
• Scalable Production Control (SPC) for recipe-based control strategies
• HMI components with:
  • Redundancy and archiving functions
  • Library for all control system objects with information, diagnostic, and multimedia dialogs
  • Message system with industry-specific service functions
  • Diagnostic system for fast recognition of faults and reduction of downtimes
  • Additional functions such as signal tracking and signal status information
  • APL-style design
• Web-compatible visualization of process displays and faceplates
• Management information: listing and statistics functions as well as long-term archiving
• Maintenance functions:
  • Definition of maintenance intervals for analog and binary modules
  • Counting and evaluation of performed maintenance
• Technological interfaces for linking technological add-on modules which are not part of the CEMAT product spectrum (also products from other manufacturers).
• Comprehensive multimedia support, e.g. from:
  • Video sequences for operating and service personnel
  • Showing of pictures in process pictures
  • Integration of AutoCAD drawings (DXF format)
  • Integration of plant plans
  • Context-sensitive provision of information depending on place and time

Message display with sector-specific information and message selection area

Object-based information area with I/O information

Scalable Production Control (SPC)

SPC modules can be used in the automation system to save, import, export parameters for recipe-based control strategies and to switch them when needed ("new type"). The various characteristics of the parameters are mapped with different SPC block types. These block types can be freely interconnected depending on the scale and requirements. The SPC Material Manager enables flexible assignment of material to storage locations. A central SPC Manager block serves as an interface for the plant operator.

Scalable Production Control with SPC Manager and SPC Material Manager

Note on the upgrade

Existing installations as of CEMAT V6.1 can be upgraded using the CEMAT Upgrade Package V8.2 to CEMAT V8.2. Since the upgrade from CEMAT V6.1, V7.0, V7.1, V8.0 or V8.1 to V8.2 also includes a WinCC user archive upgrade, one CEMAT Upgrade Package is required for each engineering station, OS server and OS single station.